A global dairy leader utilizing Tetra Pak TBA22 aseptic filling lines faced operational bottlenecks with European-made continuous inkjet (CIJ) systems. Despite stable performance, escalating maintenance costs, dependency on imported consumables, and closed-system limitations hindered efficiency gains. To achieve supply chain autonomy and cost optimization, the company partnered with Langde for a full upgrade to domestically engineered CIJ technology.
1. Cost Pressure: High-priced imported inks and spare parts.
2. Technical Barriers: Service providers for imported supporting equipment do not provide technical communication protocols
3. Operational Risks: Complex maintenance workflows and unplanned downtime impacting production continuity.
- Proprietary high-precision CIJ systems tailored for TBA22 lines, the hourly output is 24,000, but the machine has not reached its limit yet.
- Cracking the communication protocol, CIJ is perfectly integrated with the equipment of Tetra Pak packaging line to achieve real-time production traceability.
- Modular design and domestic consumables reducing operational costs, paired with intelligent ink circulation to minimize waste.
- Remote diagnostics cutting troubleshooting time by over 60%.
- Regional technical hubs offering "2-hour response + 48-hour resolution" service commitments.
- Customized training programs to enhance in-house maintenance capabilities.
Cost-Efficiency: Slashed consumable and maintenance expenses while maintaining peak throughput and print accuracy.
Data Integration: Eliminated data silos by connecting batch numbers, expiry dates, and other critical data to enterprise platforms.
Supply Chain Resilience: Reduced reliance on imports through a stable, domestic technology ecosystem.
“Langde’s CIJ coders not only matched the performance of our legacy systems but also resolved long-standing cost and interoperability challenges. This isn’t just an upgrade—it’s a strategic leap from ‘functional’ to ‘optimal’! ”
— Production Director, Client Corporation
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